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Project

Set up global Spare Parts Management Program across 35 production sites resulting in annual savings of >USD 50m

Read Time
2 minute read

Situation

  • Following significant improvement to their spend transparency, a global pharmaceutical company identified sustainable acceleration potential to indirect spend savings for the coming 3-4 years
  • The executive team set the ambition to achieve savings of USD 100m+ on a sustainable basis with much to come by increasing the maturity of their spare parts management

Solution

  • Rolled out new processes, tools and training for handling of spare parts in over 35 sites globally including structural changes across global, regional and local
  • Critical to success was per site understanding of gaps in capability, capacity and site head support fostering exchange of best practices and cross site trainings
  • Led with a client-ownership approach to enhance buy-in and gradual hand-over to the business of the project to fully sustain and embed changes

Impact

  • Developed, implemented and rolled out a comprehensive spare parts management program over 36 months
  • Implemented structural changes in processes and tools and made change sustainable through capability building and actively creating buy-in
  • New way of workings between manufacturing, engineering, procurement and finance on spare part management of suppliers and inventory resulted in >USD 50m